一、概述 overview　 撬装式含油污泥污水净化处理装置在调研国内油田现有含油污泥处理技术现状的基础上，综合物理化学方法，针对油田污油泥的特性，研究开发的新型污油泥净化处理设备。通过实际现场生产及试验，对该套装备进行优化组合，减少了设备占地面积。整套装备采用撬装式结构，能耗低、全自动控制，生产效率高，适合于流动作业。
    1.1技术原理
    1.1.1调质清洗技术　　通过投加药剂并辅以加热、蒸洗、气浮、超声波、通过投加药剂并辅以加热、蒸洗、气浮、超声波、机械分散、减粘等调质及清洗手段，调整固体粒子群的性状和排列状态，使其中粘度大的吸附油解吸和破乳使之适合脱水。此技术为已获国家发明。
    On the basis of investigating the current status of oil-bearing sludge treatment technology in domestic oil fields, a new type of sludge treatment equipment was researched and developed according to the characteristics of oil field sludge by integrating physical and chemical methods. Through the actual field production and test, the equipment is optimized and combined to reduce the floor space of the equipment.The whole set of equipment adopts skid mounted structure, low energy consumption, automatic control, high production efficiency, suitable for flow operation.1.1 technology principle of 1.1.1 conditioning cleaning technology by adding medicament supplemented by heating, steam, gas, ultrasonic, by adding the agent along with heat, steam, gas, ultrasonic, mechanical dispersion, the conditioning and cleaning methods such as viscosity, adjustment and arrangement of the characteristics of solid particle swarm state, make the oil viscosity of the adsorption desorption and demulsification make it suitable for dehydration.This technology has been the national invention patent.

产品描述

　　一、技术参数 Technical parameters

　　(一)设备参数 The equipment parameters

　　1、处理能力： 1、3、5、10、15、20吨/小时

             Processing capacity: 1, 3, 5, 10, 15, 20 tons/hour

　　2、物料含固率： 10～20%

            Solid content of material: 10 ~ 20%

　　3、物料含油率：小于 70%

             Oil content of materials: less than 70%

　　4、加热温度： ℃ 40～70

            Heating temperature: 40 ~ 70 ℃

　　5、室外温度：℃ -5～40

            Outdoor temperature: -5 ~ 40 ℃

　　6、蒸汽锅炉：产气量180 ℃ 0.2～3吨/小时

            steam boiler: gas production 180 ℃ 0.2 ~ 3 tons/hour

　　7、总功率配备： 30～200千瓦

            Total power: 30 ~ 200 kW

　　(二)处理后参数 Post-processing paramete

　　1、泥中含油率： 1～3%

             Oil content in mud: 1 ~ 3%

　　2、油中含水： 1～5%

            Water in oil: 1 ~ 5%

　　3、油中含泥沙：小于 0.1%

            Sediment in oil: less than 0.1%

　　4、水中含油： 小于 1000PPM

            Oil in water: less than 1000PPM

　　5、减量率 70～90%以上

            The reduction rate is over 70 ~ 90%

　　二、设备列表 The equipment list

　　三、技术说明 Technical specifications

　　1、调质清洗技术 Tempering and cleaning technology

　　通过投加药剂并辅以加热、蒸洗、气浮、超声波、机械分散、减粘等调质及清洗手段，调整固体粒子群的性状和排列状态，使其中粘度大的吸附油解吸和破乳使之适合脱水。此技术为已获国家发明。

       The properties and arrangement state of solid particle swarm can be adjusted by adding agents, supplemented by heating, steaming, air flotation, ultrasonic wave, mechanical dispersion, viscosity reduction and other conditioning and cleaning means, so that the viscous adsorption oil desorption and demulsification make it suitable for dehydration.This technology has been the national invention patent.

　　2、分离技术  Separation technology

　　利用高速卧式离心机产生的巨大离心力，在强大的离心力场的作用下，因为油和水的比重不同，比重较大的水将比重相对较小的吸附在泥沙表面上的油基团会置换出来，在经过特殊结构设计的卧式离心机，将置换出来的油隔离出来并自动收集外排。污水进入普通污水卧螺离心机将泥饼分离出来并外排，水进入水处理系统根据需要进行深度处理。

      Large centrifugal force generated by patent high-speed horizontal centrifuge in strong under the action of centrifugal force field, because the proportion of oil and water, different proportion of large water adsorption in the sediment will be relatively small proportion of oil-base group on the surface displacement, after special structure design of horizontal centrifuge, will replace the oil isolated and automatically collect outside.Sewage will be separated into the common sewage horizontal screw centrifuge mud cake and discharged, water into the water treatment system for in-depth treatment according to the need.

　　3、脱水装置 Dehydration unit

　　含聚合物、硫化物成份的污泥分离而研究开发的新型高科技产品,是连续过滤及深度脱水的设备，它具有连续操作，生产能力大(一次干泥排放量可达4~5吨)，操作维修方便、运行成本低等特点。新型过滤脱水技术是消化吸收技术上自主研发的新型固液分离设备。

       The new high-tech product is a continuous filtration and deep dehydration equipment, which has the characteristics of continuous operation, large production capacity (the discharge volume of dry mud can reach 4~5 tons), easy operation and maintenance, low operating cost and so on.The new filtration and dehydration technology is a new solid-liquid separation equipment independently developed in digestion and absorption foreign advanced technology.

　　4、药剂技术 Pharmaceutical technology

　　破乳混凝剂属于无机高分子接枝共聚物，分子量较高，化学结构;在水中溶解后，能同时发挥粒子间吸附架桥与电中和作用，将废水中乳化油、 胶体凝聚而分离沉淀;具有优异的除油、脱色及COD的降低效果，一次性完成破乳同混凝过程。该产品操作简单，无需重复酸碱调整，可直接处理，提升处理效能。无机固化絮沉剂集破胶、絮凝、沉淀、改善泥层的固化性与一体，保证水质更清，保证泥饼的脱水效果。

      Demulsifying coagulant belongs to inorganic polymer graft copolymer with high molecular weight and unique chemical structure.After being dissolved in water, it can play the role of adsorption bridge and electric neutralization between particles at the same time to condense emulsified oil and colloid in wastewater and separate precipitation.It has excellent effect of oil removal, decolorization and COD reduction, and can complete the process of demulsification and coagulation at one time.The product is simple to operate, no need to repeat acid-base adjustment, can be directly treated, improve the treatment efficiency.Inorganic solidification flocculating agent integrates breaking glue, flocculating, settling and improving the solidification of mud layer to ensure cleaner water quality and dehydration effect of mud cake.

　　四、理现场图片 The scene pictures

金陵石化炼油厂处理现场   Treatment site of Jinling Petrochemical Refinery	大港石化炼油厂处理现场   Dagang Petrochemical refinery  treatment site
大庆油田采油二厂处理现场   Treatment site of no.2 Oil recovery Plant  in Daqing Oilfield	大庆油田采油二厂南四联处理现场 Nansilian treatment site of the second oil production Plant in Daqing Oilfield